In an era driven by global “dual-carbon” goals for green transformation, cost reduction, efficiency improvement, quality enhancement, and lifespan extension have become core development directions for the lighting industry. The LED lighting sector is rapidly iterating and upgrading towards more efficient, reliable, and durable technologies.
As a seasoned, specialized, and innovative “little giant” enterprise in the LED packaging field, Shenzhen LEPOWER Optoelectronics Co., Ltd. (hereinafter referred to as “LEPOWER Optoelectronics”) has always focused on technological innovation. Leveraging eighteen years of profound R&D accumulation and process expertise, it has launched the new Flip Chip full-series matrix light sources. These products address the pain points of lighting applications in harsh environments through technological breakthroughs, creating five core competitive advantages: gold-wire-free bonding, all-around anti-sulfurization, extreme temperature adaptability, efficient heat dissipation, and excellent airtightness. These advantages bring new solutions to various fields such as outdoor lighting, industrial lighting, commercial lighting, and plant lighting.
LEPOWER Optoelectronics’ Flip Chip product line covers: Flip Chip EMC3030 single-crystal wafer/square wafer, Flip Chip EMC3030 Pro, Flip Chip EMC3030 square wafer dual-color, Flip Chip EMC5050 square wafer, Flip Chip EMC5050 Pro, and Flip Chip EMC5050 blue light. These products are designed for demanding applications requiring high reliability, such as outdoor, industrial, automotive, and plant applications, and have undergone comprehensive upgrades in materials, structure, and manufacturing processes.
I. High Luminous Efficiency
01 The Flip Chip EMC5050 4000k@70RA achieves a positive color tolerance of up to 252 lm/W and a ten-level color tolerance of up to 260 lm/W, representing a 3% improvement in luminous efficiency compared to standard EMC 5050 solutions.
02 The Flip Chip EMC5050 Pro 4000k@70RA achieves a positive color tolerance of up to 258 lm/W and a ten-level color tolerance of up to 265 lm/W, offering higher luminous efficacy compared to conventional solutions.
03 Plant light white and blue light products manufactured using the Flip Chip EMC5050 exhibit 10-15% higher PPE parameters at 2W compared to the most advanced solutions currently on the market.
Currently, the Flip Chip EMC5050 has passed LM80 authoritative certification, with an L90 rated lifespan exceeding 100,000 hours. Leveraging its core characteristics of high reliability, resistance to extreme environments, and efficient heat dissipation, along with stability and lifespan far exceeding industry standards, it effectively helps customers reduce total lifecycle maintenance costs and improve overall project returns.
II. High Performance
1. Gold Wire Bonding: 300% Increased Reliability. Eliminating the vulnerability of gold wires in traditional conventional chips, the Flip Chip uses direct electrode soldering, fundamentally eliminating the risk of gold wire breakage. Real-world testing shows that the product’s long-term reliability is improved by over 300%, providing a solid guarantee for maintenance-free lighting.
2. 500H Sulfurization Test: The “Never-Die” lamp, with light decay <5%, utilizes special encapsulation materials and a unique process to create end-to-end anti-sulfurization protection. It effectively resists sulfide gas corrosion and delays outdoor aging. Compared to traditional encapsulation solutions, its actual outdoor lifespan is extended by more than 2 times, significantly improving operational stability.
3. -40℃~125℃ Thousand-Cycle Cycle Test: The lamp has passed over 1000 rigorous high and low temperature cycle tests. In environments with extreme temperature differences from -40℃ to 125℃, its performance remains stable without degradation, providing reliable protection for outdoor lighting, industrial equipment, and other extreme temperature scenarios.
4. 25% Reduced Thermal Resistance and 30% Improved Heat Dissipation: Compared to traditional standard solutions, thermal resistance is reduced by more than 25%, allowing heat to be transferred to the PCB board more quickly. This ensures that the chip junction temperature remains controllable under high current, resulting in stable luminous efficacy and lifespan, easily meeting high-power operation requirements.
5. High Power and Excellent Airtightness: The Flip Chip EMC5050 achieves 30% higher heat dissipation efficiency at a maximum power of 6W, while the Flip Chip EMC5050 Pro reaches a maximum power of 8W. Compared to standard solutions, it supports higher drive current to meet high brightness requirements. Precision packaging and a sealed structure effectively prevent moisture and dust intrusion, providing double protection for harsh outdoor and industrial environments.
III. Multi-Scenario Applicability
1. Outdoor Lighting: As the core light source for streetlights, floodlights, and tunnel lights, its anti-sulfurization and high/low temperature resistance ensure long-term stable operation in rain, snow, high temperature, and high humidity environments.
2. Industrial Lighting: Suitable for high-temperature workshops, warehousing, and logistics environments. Its low thermal resistance design ensures continuous high power output, improving operational safety and efficiency.
3. Smart Transportation: Used in traffic lights, road signs, etc. The wire-free structure significantly reduces the failure rate, supports maintenance-free operation, and improves system reliability.
4. Automotive Lighting: Used in headlights and taillights, featuring strong vibration resistance and airtightness, adapting to complex driving environments and ensuring driving safety.
5. Commercial and Landscape Lighting: Used in shopping malls, hotels, and building outline lighting, enhancing the visual experience and contributing to sustainable urban economic development with a lower energy consumption green solution.
6. Plant Lighting: Suitable for plant factories and facility gardening scenarios, replacing traditional blue and white light sources for plant lights. Dual upgrades in stability and photosynthetic efficiency, increasing PPE by 10%+, reducing electricity costs for planting. Shortens the growth cycle by 15%-30%, increases yield by 10%-15%, achieving both cost reduction and increased revenue.
LEPOWER’s Flip Chip product line covers diverse and demanding scenarios, including outdoor, industrial, automotive, and plant lighting. With five core advantages, it addresses the pain points of traditional light sources, such as insufficient reliability and low energy efficiency in extreme environments. It redefines LED lighting standards for demanding scenarios, providing highly competitive, reliable, and efficient solutions for lighting upgrades across the entire industry. It is the first choice for multi-scenario applications and leads the industry upgrade.
About Gainer LED:
Gainer LED was established in 2012. The company focuses on providing advanced technology solutions for medium and high power general lighting, special lighting and high-end display fields. Its products are widely used in commercial lighting, industrial lighting, smart buildings and professional display screens. Relying on a global marketing network and professional technical service system, Gainer LED continues to provide global customers with high-performance lighting products that meet international standards and fully meet the diverse needs of the market.
For more customer service needs, please contact us:
- Phone: +8615818679054
- Tel : +86-755-27835429
- Email: info@gainer-led.com